CS41 Energy Code Feasibility Study in Westborough, Massachusetts

Energy code feasibility study for a 206-unit 6-Story Multifamily Building | 6 residential stories with ground level parking. in Massachusetts. Compares multiple design paths. Recommended: lowest-cost compliant path. View full study.

Study Type
Energy Code Feasibility Study
State
Massachusetts
Units
206
Building Type
6-Story Multifamily Building | 6 residential stories with ground level parking.
Fuel Type
Mixed Fuel

Goal

To find the most cost-effective compliance path, this report isolates energy code related costs from total construction. We use real MA bid data from vendors & clients to create a reliable framework for aligning incentives and design, with all recommendations confirmed by detailed energy modeling.

Project

  • Westborough, MA 01581
  • 206 Units | 227,430 sqft
  • 6-Story Multifamily Building | 6 residential stories with ground level parking.
  • New Construction | Stretch Code | HERS Mixed Fuel ≤ 42 | Mixed-Fuel

Overview

Read This: This report compares different ways you can build the project and meet energy code, looking at both cost and incentives, with the ultimate goal as finding the most affordable path.

  • The overview outlines the key differences between each of the paths we show in this report and why we recommend the one we picked over the others.
  • The recommended design section is where we share the requirements and incentives for the path we think is best based on affordability.
  • The path comparison section shows the detailed requirements and incentives for each path we compared, basically showing our work if you want to dig in.

Recommended Design

This section outlines the design requirements, product recommendations, and incentives for the design that we believe will be the most affordable path to meeting energy code.

Recommended Design - Incentives

Gas - N/A

Recommended Design - Units

Item

Detailed Specifications

Exterior Walls

R-30 spray foam insulation (3" closed cell spray foam + 2.5" open cell spray foam).

Slab

R-15 exterior perimeter insulation, 4ft deep.

Podium

Steel Frame Slab v1: R-30 batt insulation resting on drop ceiling,

Steel Frame Slab v2: R-30 closed cell spray foam insulation evenly coated over steel studs & cavity.

Post Tensioned Slab: R-30 continuous insulation on either side of the slab.

Note: Any of these options work.

Rim Joists

Seal interior rim cavity with minimum R-30 spray foam insulation (3" closed cell spray foam + 2.5" open cell spray foam).

Roof

Cavity Insulation: R-60 cavity insulation.

Roof Deck Insulation: R-45 continuous insulation at roof deck.

Note: Either of these options work.

Windows

Weighted Avg: U-0.24 / SHGC 0.30

Doors

Glazed: U-0.24 / SHGC 0.30; Opaque: U-0.21 (R-4.75);

Air Sealing

Units: ≤ 0.30 CFM50/ft² gross enclosure area; Use this protocol (click here).

Emergencies: If the two protocols above are not met, this can be used in case of emergencies, must be implemented immediately after drywall install (click here).

HVAC

Ducted forced-air system with a Navien NPE-240S2 combo boiler (96% adjusted efficiency, 196 kBtu/h) for heating.

Air source heat pump (SEER2 ≥ 16) for cooling.

Duct Sealing

The greater of 8 CFM/100 ft² conditioned floor area or 80 CFM (Duct Sealing Protocol)

HVAC Grading

Fan Flow Test: N/A

Watt Draw Test: N/A

Refrigerant Charge: N/A

Mechanical Ventilation

S & 1 Bed (Any): 50 CFM; 90% rated recovery; Any Climate; (Product Ref)

2 & 3 Bed: 70 CFM; 86% rated recovery; Any Climate; (Product Ref)

Local Mechanical Exhaust

Bathroom(s): ≥ 50 CFM intermittent & ≤ 3.0 sones OR ≥ 20 CFM continuous & ≤ 2.0 sones,

Kitchen (s): ≥ 100 CFM intermittent & ≤ 3.0 sones OR continuous, ≥ 5 ACH Based on kitchen volume & ≤ 1.0 sone.

Both: Exhaust directly outdoors, ENERGY STAR certified, utilize ERV to meet these requirements.

Thermostats

Programmable Thermostat (Product Ref)

DHW

Tankless natural gas water heater (Navien NPE-240S2) with a Uniform Energy Factor (UEF) of 0.96 (Product Ref).

DHW Piping

Supply piping insulated to R-3 minimum; Modeled pipe runs are optimized to 1/3 program default lengths; (Default Pipe Run = 2 x (CFA / Nfl)^0.5 + 10xNfl (CFA = conditioned floor area, Nfl = # conditioned floor levels)).

Water Fixtures

Watersense Certified Fixtures (Lavatory: ≤1.2 GPM, Shower: ≤2.0 GPM)

Refrigerator

All: ≤ 500 kWh annual usage; ENERGY STAR; Electric; (Product Ref)

Dishwasher

All: ≤ 240 kWh annual usage; ENERGY STAR; Electric; (Low Cost Product Ref) (Luxury Product Ref)

Clothes Washer

All: ≤ 136 kWh annual usage; ≥ 2.76 IMEF; ≥ 4.8 cubic ft capacity; ENERGY STAR; Electric; (Product Ref)

Clothes Dryer

All: ≥ 6 CEF; Ventless; Heat Pump Dryer; ENERGY STAR; Electric; (Product Ref)

Stove / Oven

Any Electric Stove; (Product Ref)

Lighting

100% high-efficacy (LED)

Solar Ready

Designated Solar Zone: Reserve a contiguous area equal to at least 40% of the total horizontal roof area (after excluding skylights, occupied decks, vegetated areas, and fire setbacks).

Contiguity & Obstructions: The zone must be free of all obstructions (pipes, vents, HVAC units) and maintain a minimum width of 5 feet.

Structural Capacity: Roof structures within this zone must be engineered to support a future collateral dead load of 5 PSF.

Orientation (Sloped Roofs): For roofs with a pitch of 4:12 or greater, the zone must be oriented between 110° and 270° of true north.

Electrical Infrastructure: Provide identified conduit pathways from the roof to the electrical service and reserve a labeled space for a dual-pole circuit breaker in the main panel or common space service.

EV Ready

Requirement: Provide EV Ready infrastructure for at least 20% of total parking. Provide a branch circuit and termination for the required spaces (up to 20% total), rated for a system capacity of at least 6.2 kVA per space.

HPWH Ready

N/A

Paperwork & Modeling

HERS / ERI Energy model, 2021 IECC checklists, ENERGY STAR MFNC checklists, and incentive documentation.

Testing & Verification

Unit Blower Door Test, Duct Test, Mechanical Ventilation Testing, Room Balancing, Slab, Predrywall & Final Inspection.

Recommended Design - Common Areas

Item

Detailed Specifications

Exterior Walls

R-30 spray foam insulation (3" closed cell spray foam + 2.5" open cell spray foam).

Slab

R-15 - 4' deep exterior perimeter insulation.

Podium

Steel Frame Slab v1: R-30 batt insulation resting on drop ceiling,

Steel Frame Slab v2: R-30 closed cell spray foam insulation evenly coated over steel studs & cavity.

Post Tensioned Slab: R-30 continuous insulation on either side of the slab.

Note: Any of these options work.

Rim Joists

Seal interior rim cavity with minimum R-30 spray foam insulation (3" closed cell spray foam + 2.5" open cell spray foam).

Roof

Cavity Insulation: R-60 cavity insulation.

Roof Deck Insulation: R-45 continuous insulation at roof deck.

Note: Either of these options work.

Windows

Fixed: U-0.32 / SHGC 0.40

Operable: U-0.40 / SHGC 0.40

Doors

Glazed Entrance / Exit Doors: U-0.60 / SHGC 0.40;

Opaque: U-0.17;

Air Sealing

N/A

HVAC

ENERGY STAR min: SEER2 16 / HSPF2 8.2.

Duct Sealing

The greater of 8 CFM/100 ft² conditioned floor area or 80 CFM (Duct Sealing Protocol)

HVAC Grading

Fan Flow Test: N/A

Watt Draw Test: N/A

Refrigerant Charge: N/A

Mechanical Ventilation

Measured supply and outdoor air rates must meet ASHRAE 62.1-2019 minimums.

Local Mechanical Exhaust

Measured exhaust rates must meet ASHRAE 62.1-2019 minimums.

Thermostats

Programmable Thermostat (Product Ref)

DHW

Teal Systems / Raypak XTHERM 2005A Three boilers at 1,999 MBH each (5,997 MBH total), 96% thermal efficiency. Duplex Taco 1919 recirc pumps at 1.5 HP each (Pricing) (Product Ref).

DHW Piping

MA code and Energy Star DHW piping standards.

Water Fixtures

Watersense Certified Fixtures (Lavatory: ≤1.2 GPM, Shower: ≤2.0 GPM)

Appliances

Energy Star Certified / All-Electric.

Lighting

100% high-efficacy (LED) occupancy/vacancy sensors or auto controls in all common spaces (except lobby).

Solar Ready

Designated Solar Zone: Reserve a contiguous area equal to at least 40% of the total horizontal roof area (after excluding skylights, occupied decks, vegetated areas, and fire setbacks).

Contiguity & Obstructions: The zone must be free of all obstructions (pipes, vents, HVAC units) and maintain a minimum width of 5 feet.

Structural Capacity: Roof structures within this zone must be engineered to support a future collateral dead load of 5 PSF.

Orientation (Sloped Roofs): For roofs with a pitch of 4:12 or greater, the zone must be oriented between 110° and 270° of true north.

Electrical Infrastructure: Provide identified conduit pathways from the roof to the electrical service and reserve a labeled space for a dual-pole circuit breaker in the main panel or common space service.

EV Ready

Requirement: 20% of parking spaces; 40-amp dedicated branch circuit (or larger with ALMS); wiring suitable for ≥6.6 kW Level II EVSE, run to within 6 feet of each qualifying space.

HPWH Ready

N/A

Exterior Wall Assembly

Exterior wall assembly cross-section diagram – CS41

Joist Assembly

Joist assembly cross-section diagram – CS41

Podium Assembly (Option 1)

Podium assembly Option 1 cross-section diagram – CS41

Podium Assembly (Option 2)

Podium assembly Option 2 cross-section diagram – CS41

Slab Insulation

Slab insulation cross-section diagram – CS41

Roof Assembly (Option 1)

Roof assembly Option 1 cross-section diagram – CS41

Roof Assembly (Option 2)

Roof assembly Option 2 cross-section diagram – CS41